Unmanned Weighbridge Automation Solutions
Solution
Smart, automated, and secure weighing operations
Thoughtskech’s Unmanned Weighbridge integrates advanced IoT software with globally trusted hardware to digitalize and automate the weighing process. From vehicle alignment and stable weight detection to audio guidance and automated barriers, the solution ensures seamless, accurate, and secure weighbridge operations—minimizing human dependency while maximizing efficiency.
OUR SOLUTION
Smarter, faster, and safer weighing
Seamless Gate Entry
Instant Vehicle Recognition
Automated Driver Validation
Vehicles are verified the moment they arrive using RFID or FASTag technology. Driver identity and documentation are captured automatically, ensuring compliance and security. This removes manual checks, reduces long queues at the plant entrance, and allows trucks to move quickly without operational delays.
Stable Weight & Data Capture
Photo & Data Logging
RFID Re-authentication
Once stability is confirmed, the system records weight and captures vehicle and driver photos. With RFID re-authentication and automated instructions, the entire process is secure, traceable, and efficient.
Accurate & Automated Weighment
Tolerance & Exception Handling
Direct ERP Synchronization
All weighbridge operations are integrated and fully automated with tolerance handling and exception workflows. Gross, tare, and net weights are captured and validated directly into ERP systems. This eliminates manual errors, ensures billing accuracy, and improves compliance across every transaction.
Optimized Loading & Resource Allocation
Dynamic Vehicle Assignment
Turnaround Time Tracking
Trucks are assigned to loaders based on scheduling rules and operational priorities. The system monitors turnaround times, integrates with bag counters or PLCs, and ensures faster loading with accurate resource usage. This results in higher efficiency, reduced idle time, and better throughput for every vehicle.
Secure & Compliant Gate Exit
Real-Time ERP Verification
Automated Document Checks
Before a vehicle exits the plant, the system validates documents, weighment data, and ERP confirmations in real-time. Only after all checks are cleared, the boom barrier opens for exit. This reduces fraud, prevents revenue leakage, and guarantees regulatory and operational compliance.
Centralized Monitoring & Insights
Live Dashboards & Reports
Exception Alerts & Audit Trails
Every truck movement is tracked and logged in a central dashboard accessible across multiple plants. Managers receive live data, exception alerts, and customized reports for better decision-making. The platform provides transparency, audit readiness, and the ability to continuously optimize logistics performance.